Our Products
(HPDC) High Pressure Die Casting Process
High-Pressure Die Casting (HPDC) is a highly efficient manufacturing process used to produce various product shapes. In this method, molten metal is injected at high speed and pressure into a closed steel die cavity. The die consists of two parts: a stationary half and a moving half, both attached to the die casting machine’s platens. The injection system uses hydraulics and pressurized gas to drive a piston forward, pushing the molten metal into the die. At the same time, the clamping system, which relies on hydraulics and mechanical toggles, keeps the die securely closed to withstand the injection force until the metal solidifies.
HPDC is known for quickly transforming molten metal into near-net-shape solid parts within seconds. The process commonly uses three main metal groups: aluminum, zinc, and magnesium. Both cold chamber and hot chamber HPDC methods are utilized, with each metal offering unique advantages based on its properties.
(LPDC) Low Pressure Die Casting Process
In low-pressure die casting, molten metal is introduced into the die from a pressurized furnace, typically operating at around 0.7 bar. The holding furnace is located at the base of a vertical die casting machine, and the molten metal is injected upwards into the bottom of the mold. The applied pressure keeps the metal in place within the die until it fully solidifies.
Plastic Moulds
We specialize in manufacturing a wide range of world-class, precision, custom-made plastic moulds. Our moulds are designed based on modular concepts to ensure interchangeability. Each mould features moving and sliding components that are heat-treated and precision-ground for optimal performance.
Press Tools
To meet the unique needs of our clients, we offer a wide range of durable and high-performance press tools. Our entire product line is quality-assured and available in various dimensions. Each press tool is offered with standard configurations, and we manufacture a variety of tools including automobile stage press tools, progressive press tools, stamping dies, forming tools, and draw tools.
A press tool die is a specialized tool used in manufacturing to cut or shape materials with a press. Similar to molds, dies are typically customized for the specific products they are designed to create. Items made with dies range from simple paper clips to intricate components used in advanced technologies.
Jigs and Fixtures
Precisto is Excellence in Design & Manufacture high-quality jigs and fixtures in Hyderabad, as well as custom machinery that allows you to produce more efficiently.
When you need accuracy and precision in the manufacturing of parts, Profuse Engineering Excellence has the talent and know-how to build superior fixtures and jigs to hold and support parts being machined to fine tolerances.
From simple jigs to complex fixtures for unique products, talk to us. Take advantage of our unique experience to make sure you get the highest quality products to meet your needs. We provide complete services from concept phase, through design, manufacture, testing and installation.